Self-driving Toycar

Workshop manual

Team up!

Form teams of 3-4 people
Give your team a name!

Deconstuct the car

Remove the screws to remove the top.
Cut of all the wires going to the PCB, as close as possible to the PCB. (make sure the power switch keeps working and that it is off)

Test the Arduino and the Arduino software

Install Arduino Software

Open your first sketch

Open the LED blink example sketch: File > Examples >01.Basics > Blink.

Select your board type and port

You'll need to select the entry in the Tools > Board menu that corresponds to your Arduino or Genuino board.

Select the serial device of the board from the Tools | Serial Port menu. To find outwhich port to use, you can disconnect your board and re-open the menu; the entry that disappears should be the Arduino or Genuino board. Reconnect the board and select that serial port.

Upload the program

Now, simply click the "Upload" button in the environment. Wait a few seconds - you should see the RX and TX leds on the board flashing. If the upload is successful, the message "Done uploading." will appear in the status bar.

A few seconds after the upload finishes, you should see the pin 13 (L) LED on the board start to blink (in orange). If it does, congratulations! You've gotten Arduino or Genuino up-and-running.

Connect the Motor Driver

The Motor Driver or Arduino Motor Shield allows you to easily control motor direction and speed using an Arduino.

IMPORTANT! disconnect the (green) jumper marked PWR right next to the screw terminal marked EXT_PWR
Connect the shield to the Arduino
Connect motor shield and Arduino to the car: Make sure motor, steering and battery cables are connected to the right outputs of the shield

Steering motor       -> Shield M1
Driving motor        -> Shield M4
Car battery wires    -> Shield EXT_PWR

Cover the bottom of the Arduino with a piece of tape to prevent a connection of arduino with the battery (short circuit)
Put the AA batteries in the car
Connect 9 v battery to arduino, then connect the battery to the motor shield

Motors test over serial connection

Connect Arduino to your computer

We've prepared the example code for this workshop that you can download from GitHub: sample code
After downloading the zip file from Github open SDC_1_motor_test.ino
In Arduino go to "Menu" > "Sketch" > "Include library" > "Manage libraries" > search for "Adafruit Motor shield V1 firmware" and add
Test if the Motor Shield works correctly by opening the Serial Monitor (magnifying glass, right hand corner)
Test if direction and steering works as expected
Change the cables on the Motor Shield if necessary

Connect the line sensor

The line detection sensor module sends out short pulses of (invisible) infrared light and measures how much of that light comes back. It output the brightness/darkness as an analog voltage that the Arduino can use to steer the car.

Take 3 cables, put it on the sensor, look carefully at the colours and connections (A0, GND, VCC). The motor shield has connections for the analog pins on the Arduino conveniently grouped with GND and 5V pins. We use these to connect our sensor to. A0 is the pin right next to the pin marked 9V.
Connect to the Arduino/Motorshield to the sensor

Module  ->    Arduino   
- - - - - - - - - - -
VCC     ->    5V
GND     ->    GND
A0      ->    A0

Connect the line sensor analogue output to A0.

Module  ->    Arduino   
- - - - - - - - - - -
GND -> GND 
VCC -> 5V

Sensor testing

Test line sensor with: SDC_2_line_sensor_test.ino
Follow instructions in the file to find out the lowest and the highest values to distinct the line from the floor.

Upload the car software

Open and upload SDC_3_car_test.ino
Adjust the values
Upload the sofware to the Arduino

Enhance the software

Test on the line and adjust values of speed or sensor if nessessary

Tips

It can help to remove the V9 battery when you upload the program to the arduino
Make sure your sensor is close to the ground

Ideas:

Add ultrasonic sensor to avoid collisions
Add sound
The car now always steers either left or right. Can we add straight ahead?
Try to make the steering proportional to the error in the line sensor
Make the light sensor trainable. (Maybe add a button to switch between training / driving mode?)

Workshop

Presentation
- Laptop + powersupply
- Presentation slides
Electronics
- Arduinos + usb cables
- Motorshields (with pinheaders presoldered on the servo pins)
- 9V battery clips
- tcrt5000 module
- Ultrasonic sensors
- Protoyping cables
- Dupont cables F-F
Consumables
- Toycars
- AA batteries
- 9V batteries
Tools
- Soldering irons
- Tin
- Screwdrivers
- Wireclippers
Other
- Rubber bands
- Colored tape

External links

HC-SR04 ultrasonic sensor library. https://bitbucket.org/teckel12/arduino-new-ping/downloads
L293D https://github.com/sudar/DCMotorBot

Used modules:

Stuff that might need explaining?

Digital and analog / Inputs and outputs
What is an h-bridge?